A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
1
-
1
456407-3
CRIMPER, WIRE PREMIUM
456407-3
1111
1
1
2
..
1
ITEM_2
-
-
----
-
-
3
-
1
1633966-7
CRIMPER, INSULATION O
1633966-7
1111
1
1
4
-
1
3-238011-5
BLOCK, CRIMPER SPACER
3-238011-5
1111
1
-
5
-
1
2119781-1
DEPRESSOR, SHEAR
2119781-1
1111
1
-
6
..
1
ITEM_6
-
-
----
-
-
7
..
1
ITEM_7
-
-
----
-
-
8
-
1
1633922-8
ANVIL, COMBINATION
1633922-8
1111
1
1
9
-
1
318707-1
FLOATING SHEAR, FRONT
318707-1
1111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
1111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
1111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
1111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
1111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
1111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
1111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
1111
1
-
28
-
1
455888-3
SPACER, CRIMPER
455888-3
1111
1
-
29
-
1
2119959-2
ASSEMBLY, STRIP GUIDE
2119959-2
1111
1
-
30
-
1
1-1320908-0
SPACER, STRIP GUIDE
1-1320908-0
1111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
1111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
2222
2
-
34
-
1
3-1752356-3
SUPPORT, TERMINAL
3-1752356-3
1111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
111-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
1111
1
-
38
-
1
2119644-2
RAM WASHER, PRECISION
2119644-2
1111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
111-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
1111
1
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1---
-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1---
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21--
-
-
50
-
1
2-1752354-1
STANDOFF,HOLD-DOWN
2-1752354-1
1111
1
-
51
-
1
1901681-9
HOLDDOWN, TERMINAL
1901681-9
1111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111
1
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
4444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11--
-
-
57
-
1
985575-3
SCR, FLT SKT HD CAP M3 X 10.0
985575-3
1111
1
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111
1
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS
2168078-1
2222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11--
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
1111
1
-
82
-
1
455888-4
SPACER, CRIMPER
455888-4
1111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REFREF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2--
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
1111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
1111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
1111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
1111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1--
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1---
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
1111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
1111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1111
1
-
244
-
1
2119082-7
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-7
1111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
---1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111-
1
-
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
247
-
1
2119798-1
DETENT PIN
2119798-1
111-
1
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
111-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
---1
-
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151703 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151703 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151703 -4 - - -
2151703 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151703 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151703 -4 - - -
2151703 -5 A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151703 -6 A NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - -
- -
- - - - - - -
2151703 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151703 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA:
FCI TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
TERMINAL-FCI-60010441-2.8mm FE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.83-3.84 mm [.151-.151 IN]
2.20-2.70 mm [.087-.106 IN]
TERMINAL
APPLICATION
SPECIFICATION
FCI - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
FCI TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
FCI SEAL
C1__DWG_PN_4_0
2113280-1
C1__DWG_PN_1_1
60010441
C1__DWG_PN_2_1
828905-1
C1__DWG_PN_3_1
2030-0180
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
14 AWG OR 2.50mm2
W1__DWG_WGAUGE_1
1.69+/-0.05 [.067+/-.002]
W1__DWG_CRIMP_HT_1
16 AWG OR 1.00mm2
W1__DWG_WGAUGE_2
1.46+/-0.05 [.057+/-.002]
W1__DWG_CRIMP_HT_2
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.54 mm [.100]
F
INSUL
3.20 mm [.126]
O
APPLICATOR INSTRUCTIONS
408-10389
CRIMP HEIGHT
REFERENCE SETTING
7.7
W1__FA_SETTING_1
10.1
W1__FA_SETTING_2
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
