A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
14
B
ECR-14-000499
25JAN2014
RK GB
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150341
BOB HIGMAN
12JUN2013
T.ELBIN
12JUN2013
M.CLIFFORD
12JUN2013
1:1 1 4
B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150341 -2
B FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150341 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150341 -4 - - -
2150341 -5
B FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-2
2150341 -6
B NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150341 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150341 -7 B CRIMP TOOLING KIT - - - - - - - -
SET UP GAUGE
2119599-2
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
ITEM
NO
DESCRIPTIONPART NO-2-5-6-7-77
1
CRIMPER, WIRE
2-1633860-0
1
11111
2
SPACER, CRIMPER
1-455888-3
1
1111-
3
CRIMPER, INSULATION F
2-1803017-0
1
11111
4
BLOCK, FL CRIMPER SPACER
3-238009-8
1
1111-
5
SPACER
7-240641-7
1
1111-
6
-
-
1
-----
7
BLADE, SLUG
2217206-8
1
1111-
8
ANVIL, COMBINATION, END FEED
2-1803001-2
1
11111
9
PLATE, FRONT SHEAR
4-690495-8
1
1111-
10
-
-
1
-----
11
PLATE, REAR SHEAR
240833-4
1
1111-
13
SPACER,HOLD-DOWN
1752360-1
1
1111-
17
SCR, BHSC, RoHS (M6 X 12)
1-2079383-1
4
4444-
18
GUIDE, LOWER STRIP
1901259-9
2
2222-
20
DRAG
1752373-4
1
1111-
22
SPRING, COMPRESSION
22281-8
2
2222-
23
PLATE, STRIP HOLD DOWN
240825-8
1
1111-
24
PLATE, STRIP GUIDE
1752371-8
1
1111-
25
STUD, THREADED
1320906-1
2
2222-
27
STRIPPER, FRONT CASTING
690455-8
1
1111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
2222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
2222-
33
WASHER, FLAT, REG M4
1-18028-2
7
7777-
35
BOLT, ADJUSTMENT
2119092-1
1
11-1-
37
FA HEAD, ATLANTIC STYLE
2119085-1
1
1111-
38
RAM WASHER, PRECISION
2119644-2
1
1111-
39
APPLICATOR SHIM PACK
2119957-1
1
11-1-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
11-1-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
1111-
44
RAM,AMP STYLE, END FEED
2119369-1
1
11-1-
46
APPLICATOR BASIC ASSEMBLY, EF
2119655-5
1
1111-
49
SCR, SKT HD CAP M4 X 6.0
18023-9
1
1----
50
STANDOFF,HOLD-DOWN
2-1752354-1
1
1111-
51
PAWL, EF, AIR
2119792-2
1
1----
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
1111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
2222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
2222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
2222-
56
SCR, SKT HD CAP, RoHS, M4 X 16
2168083-8
2
2222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
3
3333-
60
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1
1111-
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
33-3-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
11-1-
64
SHCS, LOW HEAD, RoHS, M4 X 20
2168400-5
2
2222-
65
HOLDDOWN, TERMINAL
1901681-4
1
1111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2
2222-
67
TAG,IDENTIFICATION
2119740-1
1
1--1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
2222-
71
DOCUMENTATION PACKAGE
2119956-2
1
1111-
82
SPACER, CRIMPER
455888-7
1
1111-
85
SCR, BHSC, RoHS (M3 X 6)
1-2079383-0
2
2222-
86
LOCATER BLOCK,TERMINAL
2-1976053-5
1
1111-
133
SERVO FEED LATCH ASM
1633743-1
1
-11--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
-REFREF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
1----
163
SPRING, FEED FINGER
240638-1
1
1----
164
COUNTER, MAGNETIC
994970-2
1
REFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
1111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
2----
174
GUIDE PIN,HOLDDOWN
1901680-2
1
1111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
1111-
176
SPRING, COMPRESSION
8-22280-7
1
1111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
1111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
-REFREF--
213
TAG,IDENTIFICATION
2119740-2
1
-11--
238
AIR FEED MODULE
2063440-2
1
1----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
-22--
242
RETAINER, INSULATION DIAL
2119083-1
1
1111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
1111-
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-7
1
1111-
245
RAM, AMP STYLE, END FEED, NON-ADJUST
2119759-1
1
--1--
246
SPRING, COMPRESSION
1-22279-3
1
11-1-
247
DETENT PIN
2119798-1
1
11-1-
ITEM
NO
DESCRIPTIONPART NO-2-5-6-7-77
248
FEED CAM, AIR FEED
2119641-1
1
1----
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
1----
250
PUSH ROD, AIR FEED
2119640-1
1
1----
252
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
1
11-1-
260
APPLICATOR SHIM PACK
2119957-2
1
--1--
TERMINAL DATA:
TE TERMINAL
PRONER CRIMP SPECIFICATION
TERMINAL NAME:
CLIP, 8mm, INDENTED SAFETY
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
5.55-6.31 mm [.219-.248 IN]
n
3.90-6.30 mm [.154-.248 IN]
TERMINAL
APPLICATION
SPECIFICATION
10226 Rev B - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
1544142-1
C1__DWG_PN_1_1
CRIMP HEIGHT
REFERENCE SETTING
2.6
W1__FA_SETTING_1
8.5
W1__FA_SETTING_2
8.4
W1__FA_SETTING_3
11.9
W1__FA_SETTING_4
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
10mm²
W1__DWG_WGAUGE_1
3.95+/-0.05 [.156+/-.002]
W1__DWG_CRIMP_HT_1
10mm²FLRYorFLY
W1__DWG_WGAUGE_2
3.52+/-0.05 [.139+/-.002]
W1__DWG_CRIMP_HT_2
7mm²
W1__DWG_WGAUGE_3
3.41+/-0.05 [.134+/-.002]
W1__DWG_CRIMP_HT_3
3mm²+3mm²
W1__DWG_WGAUGE_4
3.21+/-0.05 [.126+/-.002]
W1__DWG_CRIMP_HT_4
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
5.40 mm [.213]
F
INSUL
7.31 mm [.288]
F
APPL INSTRUCTIONS
408-10390
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
5.40 mm [.213]
F
INSUL
-
-
APPL INSTRUCTIONS
408-10390
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150341 -2
1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150341 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150341 -4 - - -
2150341 -5
1 FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-2
2150341 -6
1 NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150341 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150341 -7 1 CRIMP TOOLING KIT - - - - - - - -
CABLE DIAMETER
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150341 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150341 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150341 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
CRIMP HEIGHT IS FOR 10mm2 FLRY & FLY WIRE ONLY.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150341 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150341 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150341 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150341 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
1
1
1
1
1
4
4
11
1
9
10
11
12
10
6
6
6
6
